This can also protect your smoker from prolonged exposure to the sun. Get some vegetable oil in a spray bottle or on a clean rag and coat the entire interior of the cooker. I've been looking at 1/2 inch round bar and Schedule 30 3/4 inch tube. Something like this: could also just cut around the holes and weld a piece of plate in to seal the hole. You want just enough insulation that you can be efficient with you fuel but not so much that you're under-smoking your meat by not being able to add enough wood. Stretch was able to purchase this propane tank for about $20 at a scrap yard. Now that you've got the smoker mostly completed you need to do a burnout and season your cooker. You will insert wood in here or coal depending on your preference. Brett has been quoted in media outlets like Entrepreneur Magazine, CNBC, and The Washington Post. How did you determine the throat size (hole from firebox to cooking chamber). These are sometimes referred to as cooking grates or BBQ grids. I am planning one within the next year! You need to install this firebox because you don’t want the fire to be directly over your meat in the main chamber as it would be within a regular BBQ grill. A smoker trailer can be purchased today starting at around $2000, and towed by just about any vehicle. I was making one based on the Franklin cook book and your post was very helpful. Roof or Awning – This is another optional feature. Once you've determined the height you can weld some supports onto the trailer to accept the smoker. I like to measure a quarter of the way around the tank for the bottom of the door and then have the top of the door a few inches from the top of the tank. However, do not cover the top of the firebox yet as you'll need the ¼" plate exposed for welding onto the cook chamber. Finally, we encourage you to build a plan and create a blue-print for your BBQ trailer before you start purchasing equipment for the build. The BBQ Smoker Build Process: Step By Step. What size round bar and tubing did you use for the handles and hinges? Great Build! Kitchen Trailer; 24 Enclosed Trailer; 42 Awning Trailer; Concession Trailer 24 Ft. Vertical Smoker; Large Dual Grill Roof; Ultimate Patio Chargrill; 20″ T-Pit; 24″ T-Pit; 30″ T-Pit; 36″ T-Pit; Ultimate Chargrill Trailer; 42″ Double Pit; Large 14 … However, when you only have one door you have a greater risk of distortion when you cut out the door. You can “go wild” with adding special features at this size. I have another question. The first step is to fill the cook chamber and the firebox with a bunch of charcoal or wood and get it as hot as you can. Had a quick question. Now that you've got a finished smoker you'll need to get some wheels on it. Once you've got your opening marked you can cut it out with the angle grinder. I place the firebox here so that the hot air and smoke enters the cook chamber right at the grate level and travels straight across the tank to the stack opening. What are the length and diameter of that cook chamber? The first step is to mark out where your doors are going to be. How to Make Charcuterie Boards Using Clear Acrylic Templates,, Square Tubing (firebox and cooking grates). The 11-Step Smoker Plans. I marked a centerline and went a few inches above and below it to get a big enough opening. I'd recommend buying Tel-Tru thermometers or another high quality brand. You can sustain severe injuries if you make a mistake welding. This is one of the tricker parts of the build because of the weird geometry involved between the two shapes but shouldn't be too difficult if you approach it incrementally. You can make door handles in much the same way you made the hinges. You can order these in a variety of different dimensions pre-made at places like We interview successful founders and share the stories behind their food trucks, restaurants, food and beverage brands. Once you got a good fit you can weld the firebox on along the edges around the tank. Thank you for the quick response! If you're going to insulate the firebox the next step is to weld some square tubing along the sides your going to insulate. Know someone interesting that should be interviewed on the website? For larger 120 gallon and larger tanks, it’s recommended to install two chimneys. Share it with us! Once you've got the box all welded up you can cut out the opening for the door and the connection to the cook chamber. A good rule of thumb for sizing your firebox is to make it roughly 1/3 of the volume of your cook chamber in order to provide enough heat for you cooker. I found that Mineral Spirits sort of liquefy it, making it easy to rub off with lots of old towels. No mention of measurements,size of the doors,gap measurements, smoke stack size, As the overall execution is clear. Step 6: Making Sure Everything is Weighted Correctly. Another standard size for a propane tank is 120 gallons. I would recommend using at least 3/16" steel for the firebox as anything lighter will loose heat quickly causing you to burn more fuel and will warp and burn out over time. There are many different methods for creating a cooking surface but I like to keep it simple with with two removable cooking grates located in-line with the bottom of the doors. I ended up hitting the whole thing with a wire wheel and then painted over it with a high temp paint. The next step is to make the cooking grates. If you want to go really big and leave plenty of room for extras, we recommend investing in a 16-foot trailer. Its an old fuel oil tank, with a reverse flow design. Cutting Board Area – The cutting board area will only consume a small portion of your trailer if you decide to install it, but will make cutting meats and prep easier for the pitmaster. The right side of the trailer will be dominated by the smoker while the left will have my two burner range. Question The old gas tank in question forms the cooking chamber of offset smoker, and the DIY part is adding the frame and the firebox. Step 7: Painting the BBQ and Other Finishing Touches. First, tack weld the tube just above where you will cut out your door. Later in the series the tank will be modified further to become a larger smoking chamber for the unit. Looking for other examples of builds? You will need to install a door to open and close this area as demonstrated within this video. Local Pickup. You can also use a calculator like Feldon’s BBQ Pit Calculator here to help you build out these specs. How to build a Pit Smoker & Trailer to go with included. Make a rectangular frame with the square tubing to support the expanded metal then weld it all together. Question You'll also notice that the smokestack draws from the side of the cook chamber rather than the top like many other cookers. It does not wipe off very easily, I have not tried removing yet becuase I like the look, but have a feeling it will need to be sanded off. Thank you all for watching, if your in need of custom work I now have a complete metal fab shop specializing in sxs and utv accessories. Now your cooker should be clean and ready for cooking! No CC Required. It does look great natural and if you want to keep that look I would recommend hitting it with one of those paint removal wheels for an angle grinder or just some scotch brite to try and remove the chalky substance. by Bplan Xchange. It is much harder to make a stack taller than it is to shorten one. Hey! If you do plan to take this off-site to family gatherings or catering gigs you will need something that is more road-worthy and can handle the mileage. Let’s do this! If you liked this story, sign up for our newsletter that includes our food business startup kit and most popular interviews sent straight to your inbox. Brett Lindenberg is the founder of Food Truck Empire and Food Empire Pro. However, if your goal is to turn this into a catering business or food trailer business read-on because this section will be critically important. For this entire project I used a chain hoist which I got from Harbor Freight for around $50. Once your done welding the hinges you can finish cutting out the doors. However after it cooled this color is kind of a chalky, maybe oily I am guessing primer? Most builders report spending between $1,000 – $2,000 on a used trailer depending on the size and condition. IMPORTANT: Cutting into a propane tank can be very dangerous if not done safely so I'd recommend having a professional clean and cut the tank for your if you're not comfortable doing so. $3,200.00. It always takes some time to get used to a new smoker and how it cooks but the more you use it the better you'll get and the better your results will be. Hybrid R. This is one heck of a smoker! Durable wood burning smoker cookers and charcoal grills for patio, competition and restaurant use. For the frame I used 2" x 3" tubing because it is very sturdy and easy to weld but you could also use angle iron or C channel. Here Stretch is going to look for everything you need to build a BBQ trailer. A roof or awning can also provide benefits for the cook too. Make sure your bottom plate is welded in well enough to support the weight of the tall smokestack. Horizon Smokers, 802 North 15th St. , Perry, Oklahoma 73077 , United States (866) 468-4066 $4,999.00. Whats people lookup in this blog: Homemade Bbq Trailer Plans Steel Racks – You will need some racks to place the meat inside of the smoker. I will try to help if you have any questions. I'm considering using a 55 gallon drum for my cook chamber, and lining the exterior with ceramic insulation, and wrapping that in a 14 gauge skin. For the firebox I used 1/4" plate steel but also included 1.5" of ceramic insulation to help retain heat and improve fuel efficiency. See more ideas about bbq, bbq pit, bbq smokers. I too am interested in a 250gal tank smoker. Old Country Bbq Pits Portable Trailer Smokers And Grills Build your own bbq smoker building a bbq trailer you reverse flow smoker trailer build from a 120g propane tank you 4 by 10 trailer 4x10trailer 79 00 smoker plans how to. However, the design principles and manufacturing process could be easily applied to any size pit. 50% OFF TRAILER PLANS WITH MATCHING TK TRAILER KIT. This calculator is a wonderful resource to use when thinking through your design and deciding on the different dimensions. SmokerBuilder Approved Product! Many of the smaller BBQ trailers that are used for tailgating don’t have a roof and get by just fine. The tube has an ID of .560, think that will work pretty well? The original reverse- flow, off-set firebox design with the heavy, 1/4-inch plate steel construction sears meat with goof-proof perfection. ... We’ve taken the guess work out of starting your own business with our PROVEN industry specific sample business plans ready for immediate INSTANT download! I find the part of the cook chamber right next to the firebox gets pretty hot and also gets a lot of direct radiant heat which can easily over cook the meat. The holes at the top of the tank should be standard pipe thread so you can buy plugs that will screw on, you just need to find the right size. I used the same rectangular tubing to support the bottom of the tank and angled pieces to support the sides. The local laws in your area will likely influence how your trailer is made. One on the right and left side to ensure the heat has somewhere to go. We recommend installing a low-cost cutting plastic cutting board like this one from Winco. While this is a large project, it can easily be completed in a backyard or garage a few basic tools. When a smokestack is too short it doesn't create enough draft causing incomplete combustion in your firebox which leads to thick smoke and bitter tasting meat. Check out dozens of designs that include plans, material lists and instructions how to build your own custom smoker. If the tank still full of water this part can get quite messy! You can have a steel supplier do this for you to make it easier but you could also cut it yourself using a metal cutting circular saw or a cutting torch. The first step is to cut an opening in the cook chamber. There are some tricks you can use to even out the weight though. 1 year ago. Due to the weight of the equipment the trailer requires a tandem axle with brakes. Rather than turning the grill or smoker on, it just acts as a chamber to capture the smoke. After a short, but entertaining break for the first 60 seconds of this video we get back to the build. Now that you've got your doors finished it's time to start on the smokestack. Once it has cooled you'll want to wipe it down and repeat this process. 4 months ago I just finished a 150 gallon propane tank smoker. The flexibility of the 250 on casters also makes it a popular choice for caterers who need to have the option of using their smoker on or off of mulitple trailers. Finally, some black paint gets sprayed on the trailer and the job is complete. Reply We designed this smoker for Jason R. of Texas. The grill is going to be an open grill consisting of the 2nd 120 gallon propane tank split in half, one side covered with a 1/4" piece of steel for a griddle, the other half covered with my grill grate. You also want the opening to be wide enough so that it collects air from the whole width of the smoker and not just the center. Cut along the lines you marked with an angle grinder and a cut off wheel. The first step is to cut all the sides of your box. My favorite is to purchase an old used trailer such as an old boat trailer or a small utility trailer and modify it. 4 months ago. The goal is for the heat from the firebox to circulate around in the main chamber and smoke the meat evenly. Looks great, nice work. Question One common use is to place wood logs for smoking later in these boxes. Sandblast? First, your smoker will be covered and better protected from rain. Before we dive straight into the instruction there’s an important safety points we must make. Pellet Smoker Plans; SmokerPlans With CNC CAD Files; Cabinet Style Smokers; Pipe and Rolled Steel Smokers. I am nearing the finish line and did my big burn. Learn the seven ways entrepreneurs are self-funding food and beverage startups. I wouldn't shy away from using a propane tank if you can find one, they make for great smokers and can cut safely if can remove any residual gas from the tank. Get the best deals on Smoker Trailer when you shop the largest online selection at Firebox – The firebox is where the heat or fire is made. Steel Wood Boxes – You don’t need to install steel boxes on your BBQ trailer, but they sure are nice to have! I would recommend using ¼" for the whole firebox unless weight is a big issue for you. 1 year ago. Stream Crafting Classes‎ Get Smoker Trailer Plans: Learn techniques & deepen your practice with classes from pros. Hope that helps! The Trailer Parts Outlet is proud to offer specialty trailer plans for your new equipment. If your goal is to smoke burgers, steaks, and hotdogs in the backyard with your friends then feel free to ignore this section. Yours seems shorter and fatter. Bottom line, you need to know the local laws of the land before you build if you wan to turn this into a business venture and not just a fun project. Step-By-Step Ideas.‎ Search For Smoker Trailer Plans Basically, anyone who is interested in building with wood can learn it successfully with the help … DIY Smoker - How to build a smoker DIY BBQ smoker plans can be a simple design you assemble in an afternoon or a great project to create an outdoor cooking center you'll use for years. The biggest challenge with building a trailer is getting everything square and straight so that the trailer tracks straight when driving with it. Now you want to season the cooker in order to get it ready for cooking. This trailer mounted smoker was built using an old 250 gallon propane tank and is the perfect size large parties, catering, competitions, or whole-hog barbecue. Think about the utility trailer as the frame or the foundation that you will build your trailer on. Was planning on doing a linseed oil cure and keeping the rustic look. I’ve tried using baffles to deflect the heat but found that they restricted the air flow too much. 60"long 30"diam. Did you make this project? I'm having a hard time locating a propane tank large enough, not to mention a professional service that can render it safe to cut open and weld. Particularly on the bottom and top of the firebox which are exposed to the most direct heat and can burn out over time when thinner steel is used. Time to cut a door into the firebox. BBQ Trailer Build Forum – is an awesome place to see serious grillers from around the world that have built their own BBQ trailers out of their garage. Copyright 2020 Foodtruckempire.Com | All Rights Reserved |, Four Epic Crowdfunding Mistakes That Kill Campaigns (2021 Edition), 21 Low-Cost Food Business Ideas in the Philippines, 200+ (Actually Good) Bakery Slogans and Ad Taglines You Can Use, The Ultimate Food Truck Case Study for 2021. Cheap thermometers are an easy way to screw up some great bbq. or Best Offer. Then I'd make some slabs of 1-2" thick rocket stove cement (concrete and vermiculite mix) in place of the insulation...Unless that insulation works REALLY well, and I can save the weight. This is why I recommend two doors instead of one. You won’t need anything fancy to map out your trailer build. Categories Type Pit & Grill; Smoker Pit & Grill; Categories Type Pit & Grill; Smoker Pit & Grill; ENGINEER CERTIFIED STEP BY STEP TRAILER PLANS FREE SHIPPING TO BUSINESS ADDRESSES. If you're building a smoker for cooking lots of whole hogs you may consider having just one door instead of two. Brett's mission is help to entrepreneurs start and grow profitable food businesses. If you would like to talk to us about any of our products you can Call Us At 573-612-1315 Featured Products. In video one of this series, Stretch cuts a 60-gallon propane tank “hot-dog style” to create the top and bottom of the main chamber. Runner Up in the First Time Author Contest 2018. Measurements and blueprints would be great for us interested. You'll likely have to do some grinding to get the right fit. You can also paint your smoker to protect it from rust but you definitely don't need to. Stretch picks up metal for the reverse flow plate, expanded metal that will be used for the grate, four-inch channel will be used for the frame and the tongue of the trailer was also salvaged. Awesome community to learn about BBQ as well. If you're going to take the time to post all this, why not take it to the next level! When you build a smoker from a propane tank it will be quite heavy. Would it be possible to use the regular domestic cylindrical one for the fire-box and a bigger 5ft small commercial one for the cook chamber?Looks like attaching the two will be the most headache.Many thanks for the inspiration and congratulations once again on an excellent smoker. If you want to keep costs low, start with a smaller 60-gallon propane tank and even a small trailer will do the job. 14" to 20" Diameter; 21" to 25" Diameter; 26" to 30" Diameter The next step is to measure size of your grates and and cut out your expanded metal and square tubing for the frame. This propane tank will become what is commonly referred to as the smoking chamber. This is as easy as welding on a piece of pipe with a valve onto the bottom of the tank. Question Answer Local Pickup. You can use scrap metal to form the chimney or exhaust. Stream Woodworking Classes Get Smoker Trailer Plans: Get Free & Instant Access To Over 150 Highly Detailed Woodworking Project Plans.Detailed Images. Let it burn for a few hours and thoroughly clean out any debris. Now that the smoker is complete and its got some wheels you're all ready to cook but there are some final finishing touches that you may want to add on to the smoker. I think i might have warped the door during welding the lip. Use a level and soft tape to ensure your lines are straight. It looks rustic, but will definitely do the trick. Carter, Love this post. I am a high school teacher looking for BBQ trailer plans...Does anyone have any idea where to get any? I cut these pieces out with a jig saw but you could also use a cut off wheel on the grinder if you don't have a jig saw. Too much insulation can also be a bad thing as you will end up not needing to add much fresh wood to keep your temperature up and you'll end up not giving your meat enough smoke. I will be doing this myself in the very near future.My question is, where I am we only have access to the domestic and smaller commercial sized propane tanks. The ceramic insulation works very well and I don't think I would want anything that insulated the firebox more than that. The easiest way to build a cooking surface would be to weld a piece of expanded metal directly to some supports in the tank but making your grates removable makes cleaning much easier and you'll thank yourself later. Cooking ribs, briskets, butts, pigs chickens, turkeys, this trailer has it all covered. I’m Brett Lindenberg, the founder of Food Truck Empire. I used 1 ½" thick ceramic insulation which I ordered online and 1 ½" square tubing to capture the insulation. First, mark on the tank where you want the opening for the smokestack to be. First, you'll likely want to add some thermometers to the cook chamber so you can maintain a consistent temperature. I bent two more pieces of round stock and fit a tube in between them in order to make handles. Make sure these supports are parallel to each other and perpendicular to the door so your grates will fit properly. The insulation is not necessary but definitely improves the performance of the smoker. For these cooking grates I used expanded steel (#9 thickness and ¾" opening size), ¾" x ⅛" angle iron, and ¾" square tubing. Check out the resources listed below to see how other folks have built their own BBQ. In addition to the considerations listed above there’s a few other items you need to keep in mind depending on how you plan to use your future trailer. This is to ensure that the hot air and smoke flows directly across the grates where the meat is instead of pooling in the top of the cook chamber. Be sure not to but the edges completely together so that you have a gap you can fill in with your welds in order to achieve a stronger joint. If you use thinner steel you will loose a lot of heat out of the firebox causing you to burn more fuel and risk warping over time. New BBQ trailer smoker. For example, many jurisdictions will require that you have hot + cold water and a 3-compartment sink installed on the trailer to meet safety requirements. I used 14 gauge sheet to save weight and cost. I also chose to insulate my firebox with a layer of ceramic insulation of the top and sides to help with heat retention and fuel efficiency. There are many different types of hinges you can buy but you can just as easily make your own using some tubing and round stock. This can be a cost-effective option for you as well if you’re looking to get this project done on a tight budget. Smoker Types. You don't have to worry about cutting into the trailer as welding the smoker onto the frame will make up for any structure lost from cutting into the frame. If you are going to paint it you'll need to get some high temperature paint so that it won't start peeling away from all the heat. Next you'll want to cut a notch into your pipe that is the same height as your opening. Here is a smoker I built last winter/spring. With these blueprints, your new pit BBQ trailer will come together quickly! This is available in a PDF document that you can save to your computer. Since 2014, Brett has interviewed over 100 entrepreneurs on the Food Empire Pro podcast and written hundreds of blog posts on all aspects of food business. That's a fantastic piece of kit. 1 year ago. Chimney – The chimney is needed to release heat and smoke from the main chamber of your smoker. This probably goes without saying, but the larger the propane tank the more meats you’ll be able to cook at once. Free Barbeque Smoker Plans Free Homemade Smoker Plans, built from a scrap tank. If you plan to keep your BBQ trailer on-site at your property and don’t intend to travel frequently with it then you can cut costs and get a cheaper trailer. Step 1: Create a Blueprint and Frame the Trailer. There is a small gap between the two doors which I later welded a small piece of expanded directly to the angle iron in order to increase my cooking area. Building your own BBQ smoker from scratch requires some intermediate welding skills. After welding the top edge you can put in the insulation and weld on the cover sheet to complete the firebox.